Industry digitalisation analysis

Manufacture of machinery, equipment and components: opportunities for digitalization

Production by matched set-up and real terms

Digital maturity

Typical digital maturity

Shows the level of digitalisation companies in this line of business typically operate at.

The assessment considers use of core systems, how far processes are digitalised, integrations, data readiness and advanced use of data.

A 3 means ordinary, middling maturity. A 5 is given only where real-time data, automated decisions and advanced optimisation are already a routine part of core operations.

medium
Digitalisation potential

Digitalisation potential

Shows the scale of business impact digitalisation could have in this line of business.

It weighs economic leverage, the scope for digital impact, the scale and repetition of processes, value lost today, and the leverage of better data and decisions.

A business area’s score is calculated from five weighted dimensions. A sector’s score is derived from the scores of its business areas.

76/100
Biggest challenge
Drawings, bills of materials and production routings are managed separately
Biggest opportunity
Fewer productions by outdated kit

Operating model

Custom-made equipment has a customer's chosen set and often long supply components. Structurers, buyers and assemblers must match work to the same order.

Serial equipment with optional kit

The customer chooses from allowed equipment options. The approved choice is passed to order, assemble and test the components.

Custom designed equipment

The design is developed during the project and coordinated with the client. The schedule of purchases and production depends on drawing up drawings and necessary approvals.

Manufacture of components and parts

The manufacturer supplies parts according to the agreed specification. He checks the quality of his product and passes the necessary documents to the customer collecting the final equipment.

Market context

The machine manufacturer can assemble standard equipment or execute individual engineering orders. The proposed set-up determines the scope of design, procurement and testing. Reasonable terms and subsequent service are important to the buyer according to the machine actually delivered.

  • Design and Production LinkCustomer replacement can affect parts already ordered, assembly and testing.
  • Reliable termThe promise to the customer must be based on the supply of components, the time of specialists and the actual testing capacity.

Product and Execution Chain

01

Technical commitment

The sale combines requirements, permitted choices and yet-to-be-approved exceptions. For the unit project, it is clearly noted what else the engineering has to solve.

02

Preparation of the structure

According to the approved drawings and design, lists of production parts, operations and instructions are prepared. The worker can see which technical solution they are based on.

03

Materials and Real Plan

The planner sees which construction documents are approved and which parts have already been ordered or received. He allocates production based on actual readiness.

04

Production and unit approval

Record what is actually installed and tested. A modified part or software version must achieve the required recheck.

05

Transmission and further history

An agreed set of documents is transmitted to the customer. If the manufacturer serves the equipment, subsequent work and changes to the set-up continue in the history of the same unit.

Digital maturity scale

1

Separate records and manual work

Information is mainly held in separate files or notes. Employees pass it on and reconcile it manually.

2

Organised data within individual teams

Teams record their work consistently, but sharing information with colleagues still requires considerable manual checking.

3

Partially integrated systems Typical current situation

Core work is managed in systems. Some information is transferred automatically, but repeated data entry remains.

4

Coordinated systems and teams

Systems deliver the required data on time. Employees can see unfinished work and know who is responsible for resolving discrepancies.

5

Continuous measurement and improvement

The team checks data quality, evaluates results and uses them to improve operations. Automation is applied where its value can be demonstrated.

Executive conclusion

The approved design must reach the purchase and production in time. When planning, it is important to see parts flaws and test capacity so that incomplete equipment does not accumulate in the workshop.

Related digitalisation topics

Production Execution SystemAdvanced Production PlanningProduction TraceabilityPredictive facility maintenance

Combine the engineering version with what is actually made