Pharmaceutical manufacturing data and change management system

Specialists align changes to product specifications, methods and production instructions. A batch is saved under which approved version it was produced.

Approved product specifications, formula or design data, methods and production instructions do not have clear versions and transfer rules. Related manufacturing and control systems may use an unmatched basis.

How the solution works

  1. The owner of the change indicates the cause, the product affected and the scope.
  2. Responsible professionals assess the impact on instruction, methods, training and evidence of system suitability.
  3. The version is approved and the conditions for its entry into force.
  4. The systems involved accept data intended for them; the unaccepted transmission remains clearly visible.
  5. The production history preserves the reference of the version actually used.

Key challenges

  • Formulations, specifications and production instructions are managed separately

Solution capabilities

Data Responsibilities

The specification, method and instruction have an approved source and a responsible specialist.

Impact review

The change is linked to the required technical, quality and usability readiness checks.

Limit of entry into force

Indicates which batches, units or works are covered by the new version.

Transmission control

The version accepted by the recipient is verified before use; the historical basis is not rewritten.

Business context

Formulations, specifications and production instructions are managed separately
Approved product specifications, formula or design data, methods and production instructions do not have clear versions and transfer rules. Related manufacturing and control systems may use an unmatched basis.
Customer requirements reach a specific batch
It is important for the customer of a medicinal product or medical product that the production be based on a harmonised specification and version of the documentation. Managing the entry into force of the changes can explain what conditions were applied to a particular batch. This facilitates the customer's checks and the alignment of the new version of the product.

Core features

  • Data Responsibilities
  • Impact review
  • Limit of entry into force
  • Transmission control

Key integrations

Managed Document and Product Data Sources
Approved specifications, methods and instruction versions.
Enterprise resource planning system (ERP)
Product, Material and Order Identifiers.
Production Execution and Laboratory Systems
The accepted version of the recipient and the relationship between its use.
Quality and Systems Change Processes
Impact assessment and necessary approvals.

Potential impact (%)

The ranges indicate an illustrative relative change in the metric under the stated assumptions. Results depend on the starting position and actual use of the solution. Percentages for different metrics must not be added together.

Manual reconciliation between replacement recipients and versions

16–42%Decreasing

This illustrative scenario assumes that 40-70% of information searches and repeated cross-checks can be addressed. That share is assumed to fall by 40-60%. Company data is needed to verify both the addressable workload and the resulting change.

Active work on correcting checks and transmission errors is measured.

Unmatched data detected during use

12–42%Decreasing

This illustrative scenario assumes that 30-60% of errors can be addressed through the data and rule checks described. That share is assumed to fall by 40-70%. Company data is needed to verify both the addressable share and the resulting change.

Specific version discrepancies are recorded based on the number of changes implemented.

Conditional calculation scenarios. The assumptions have not been validated against client measurements.

When this solution is relevant

  • In the workplace, it is unclear which master production document is valid for a specific task.
  • The effect of a process or specification change on open work and required checks is determined late.

Implementation requirements

For changes in pharmaceutical production, approvals of specifications, instructions and laboratory data are compatible. Employee readiness and the application limits of batches already started are linked to versions after evaluating the capabilities of the available documentation or quality system.

Further development options

  • Relation of training readiness to the start of a new instruction
  • Partial Transmission Error Recovery Control

Frequently asked questions

Adapting the solution to your business